Monday, 30 April 2012

IVA Front lighting & Catch tank

I was going to wait 'til after IVA to fit the Dominator headlamps as I was concerned the beam pattern wouldnt pass IVA or MOT standards but having heard from a guy on SKCC that hes just passed IVA with them and at the same station I am going to so I decided to crack on. The dominators are smaller and more modern which suits the finish of my car. They are also much more streamlined than the old 'air brakes'.....


The wiring on the back is quite simple, sidelight can be wired either way and the headlight is black - earth, white - dip and yellow main beam.


The lamps also need a minor mod to create a 15 degree kick up on the beam pattern. To achieve this you need to dismantle the light unit....


Above you should be able to see a small cut out in the mounting rim.....



You then need to file another one approx 13mm to the right (when viewed from the front of the car)

 

Then reassemble and voila! 15 degrees of left kick up!


I also fitted a different catch tank, the last one was cylindrical and didnt fit so well. I now have a square one. I have run the crank case breather straight to the tank with a filter and have fitted a seperate filter to the camshaft breather, only because I had two smart filters otherwise I would have run both to the tank on a T-piece.





Wednesday, 18 April 2012

Twiddling my thumbs.........

Whislt waiting for IVA and rolling road Ive been spending my time reading peoples fail sheets and making necessary adjustments, so thank you to the guys who have been honest enough to post their fails/advisories. I also decided to start work on some of the jobs that I had done that needed correction but was going to leave  'til IVA was done.

Those that have followed this blog will know I have worked on the bonnet scoop on 3 seperate occasions and still was not happy with it. The problem was that the inside edge of the scoop I had only had a bout 4-5 mm surface to bond to the bonnet and with all the best will in the world there seemed to be no clean and tidy way of achieving a smart fit.

I got inspiration from a mates 4X4 when I clocked the size of the scoop on it and knew it was just that little bit bigger than the one I'd fitted and it also came with bolt fixings. So off to ebay I went.

I removed the old one by cutting with a scalpel through the Tiger Seal.....


Below is the new one laid on for size. Unfortunately the width of the hole in the bonnet just allows the four side bolts to slip through so I'll be making two stainless braces to cross the whole then the bolts can pass through and tighten the vent to the bonnet....


The front bolt has been cut off as there is a large flat area which offers a great opportunity to bond it firmly to the bonnet. This was clamped in place and then raised (heater helped) to take up some of the sag that wont be there when the bonnet is fitted....


Now if this doesnt work its new bonnet time or an even bigger vent lol



Sunday, 8 April 2012

Dettling 2012

Popped down to Dettling show today and I have to be honest if it wasnt for Southern Kit Car Club there wouldve been nothing to see. Good turn out by SKCC and Im glad its my local club....

The SKCC stand was definitely the one with most attendance and made the trip worth it,



Above Tony B's Zero looking great as ever! But my favourite has to be Lindas Tiger in Gulf livery, this photo doesnt really do it justice as the livery is soooo well done with authentic race decals taken from Steve McQueens Porsche in 'Le Mans' 


Sunday, 1 April 2012

IVA Bits and bobs

I started work on some of the little fiddly jobs for the IVA test. I had a massive amount of vibration on the wing mirror when the car was on tick over so using the old wooden former that I made when shaping the scuttle I shaped two ali plates to fit inside the scuttle as reinforcement.....


The plates are about the size of envelope and have eliminated a hell of a lot of the vibration..

I then set about a lot of edging trim to suspect areas that the IVA man will check. The photo below is hard to see but there is a sharp edge between the fog lamp and the rear wing and this must be trimmed...


One that really amazes me is that you have to trim round the edges of the harnesses as they will also be radius tested..... crazy!!


Also the holes round the wishbones in the side panel have also received the same trimming attention


All in all not a bad afternoons work and a few jobs ticked off the list and looking at this photo I see I forgot to reattach the repeater wire ! lol